Category Archives: aluminium

High and going higher

Written by Paul Adkins

Editor’s note: This piece is by June Wang, from our office in AZ China.   June was having trouble accessing the site, so I am uploading it for her.

According to the IAI, China’s aluminium production reached 2.2 million tonnes in June (including unreported production).   That gives a daily rate of 73,500 tonnes per day, a rise of 6% over May.

In our view, the main reason for this is the return of idled smelters. With the price rising and subsidies guaranteed by the local governments in several provinces, many smelters restarted gradually in May and June.

For the first half of 2014, the total volumes of China’s aluminum production were 13.0 million tonnes. AZ China recently increased its forecast for 2014 production, from 26.0mt to 26.5mt, in response to the return of the idled smelters, and this revision is being supported by the most recent numbers.

As we know, because of the sluggish market, heavy losses and falling prices, helpless smelters chose to cut capacity levels, and some to even close permanently. The total volume of production cuts reached 1.4 million tonnes just in March to May, based on our statistics. However, entering into June, many smelters restarted their halted capacities. So far, the restarting is still in progress, as it’s not an instantaneous process to heat hundreds of furnaces back up to 950°. If nothing else, the production numbers will be bigger than the previous months even without new capacity being added. To a large degree, the production should remain at high levels over the next few months.

However, it is not only returning capacity that has boosted production. The additional capacity of new construction will also help push production levels to a new peak. According to our statistics, around 2 million tonnes of new capacities have been announced to come on-line by year-end, which is much larger figure than that of the total stopped or closed. Of course, it takes even longer for a new smelter to get up to speed, but that simply means new record levels in future months.

Supply remains ahead of demand in China, and although demand has shown a turnaround in recent weeks, supply is set to exceed demand by about 1 million tonnes, in our estimation.

Reform can never stop

Written by June Wang

In China, there is an old saying that adversity leads to prosperity. Another simple interpretation could be that poverty gives rise to the desire for change. For China’s aluminium industry, the “poverty” is getting worse. Because of surplus capacity and high energy cost, smelters can’t find a way to save themselves.

A tough competitive environment accelerates change. Reform met a lot of resistance despite the pain. We have mentioned subsidies many times in our blog. Subsidies appeared to be heroic in that they tried to rescue smelters, but in fact they did nothing of the sort. Smelters who got a subsidy from local government still are suffering heavy losses (you can find the details from our Q2 China Cash Cost). To some degree, it like a drug. If they can’t get more, the result must be facing shut down and close, especially for any small scale company.

But reform is imperative. The longer you struggle, the more pain you get. If you want to go forward, change must start at once. And it is good to see that some big groups start to take action.

According to our sources, Chalco Guangxi Branch, with annual capacity of 150kt, plan to close the smelter because they have suffered a heavy loss for a long time. Instead, they will built a power plant to serve their other facilities, such as their 2.4mt alumina refinery. Such decisive decision is very rare.

In addition, diversification is gradually emerging. Sichuan Qiya Aluminum, with annual capacity of 350kt, had halted 150kt recently and they will now close the smelter completely. Instead, they will build high quality aluminium downstream facilities  with RMB10.2 billion investment. And they intend to build a downstream industry zone around their plant.

Hence, reform is not impossible. Reform is going on,, which hopefully will create a better tomorrow for China’s aluminium industry.

Cost of Chinese aluminium decreases

Written by June Wang

AZ China has completed its analysis of the cash cost curve for Q2 2014. Overall, costs went down, but not enough to save many producers.

The analysis threw out many interesting details:

  • The average cash cost of production came in at RMB14,150/t (US$2,280). This is a reduction of 2% over Q1.
  • The spread of costs ranged from below RMB11,000 (US$1,775) to over RMB16,500 (US$2650).
  • Costs went down primarily due to government subsidies reducing the cost of electricity, though the falling price of coal helped some smelters to achieve a lower electricity cost without bureaucratic intervention.
  • Surprisingly, alumina costs went down. Cutbacks in primary metal production earlier in the year left the market long in alumina, forcing the price down.  With Indonesia no longer supplying bauxite, this input cost is set to rise.
  • Other input costs also went down. Anode prices fell thanks to the cost of carbon falling, while over-supply of ALF3 caused that market to reduce prices.

Across the quarter, Shanghai metal prices rose 5% over the lowest price seen in 2014.   This and the falling costs have provided relief to the financial performance of smelters.   The “break-even point” along the x-axis has shifted right a little, crossing at about the 30% point.

 

cash cost

For the record, AZ China has 129 smelters in the total population, but we exclude any smelter which has less than 2 years of data. This means new smelters which are still “bedding down” are excluded, as are smelters which have been idled. Based on our selection criteria, 73 smelters qualified for this analysis.

There will be a more detailed analysis issued to our subscribers.   If you are not on our mailing list, please contact us at blackchina@az-china.com.

 

 

Why it pays to check your sources

Written by Paul Adkins

I was scanning the daily email from Alcircle today, when two successive stories caught my eye.   The first story announced “Chinese aluminum surplus likely to contract in 2014″, while the second said “Chinese aluminum production moving into balance”.

While at first glance these headlines appear to be telling the same story, the detail proves to be a bit more devilish.   For a start, there’s at least 500,000 tonnes of difference between the two stories, and a whole different outlook.

The first story comes from SMM, based in Shanghai.   As usual, they make the mistake of quoting the official aluminium production numbers, saying that China had produced 9.59 million tonnes to May.   It’s actually closer to 11 million tonnes, because they have forgotten to add the “unreported production” figure in their number.

SMM also falls for the old trap of quoting unnamed analysts and sources.   But at least they got it right when reporting that semis exports are rising.

The second story comes from Metalminer, a blog run out of the USA.   They at least quote their sources, Reuters in this case, but still manage to get the picture wrong.   They claim that market forces are driving the balancing act in the industry, when those of you who read this blog regularly will know that it’s local governments who are driving what’s happening. And what the local governments are doing is to drive the surplus wider, not closer.

The also somehow come up with an estimate for 2014 output of 28 million tonnes.   If that number were true, it would mean a growth rate of 17% – an amazing rate of growth and well up on the best years of the previous decade. For the record, AZ China’s prediction for 2014 output is a little less optimistic than the folks at Metalminer. We predict 26.5mt, up slightly on our original forecast. We expected smelters to close when we set our original target, but didn’t expect subsidies to re-emerge, bringing some smelters to restart.

When it comes to getting real, accurate and knowledgeable insight into what’s happening in China’s primary aluminium space, AZ China at least has its feet on the ground in China.   We don’t mind if you use another source for your information, but please check that they know what they are talking about. And that they are not just a news aggregator

Pollution measures starting to bite

Written by Paul Adkins

It seems that China’s efforts to push through a solution to the pollution problems is starting to hurt China’s aluminium industry.

At a conference in Qinghai last week, local smelters told the audience that the environmental regulatory bodies have now set up online monitoring systems, to track each smelter’s emissions.

Previously, smelters had to report their output to the regulator on a monthly basis, while inspection teams went around to check for themselves.   But a visit by an inspection team was a highly visible thing, so it wasn’t difficult for factories to turn on their scrubbing equipment in time for the visit.

That’s no longer possible, now that the regulator has ordered smelters to connect their scrubbers to the online system.

I suppose it’s only a matter of time before some bright spark figures out a way to send false readings to the regulatory body. Certainly these seems to be a motive to do so, because the speakers at this conference complained that the cost of making aluminium went up as a result of having to run the scrubbers full time – a tacit admission that they had not been complying with the regulations in the first place.

Alba Line 6 – Long time coming

Written by Paul Adkins

An article in a Middle Eastern newspaper has revealed that Aluminium Bahrain, better known as Alba, is set to begin construction of its 6th potline.

A detailed feasibility study is close to being finished, according to Alba’s Chief Executive Tim Murray, and power contracts have to be negotiated.   Line 6 will also mean a new power station to be built.

This has been one of the great unanswered questions of the aluminium industry for a decade.   When line 5 was built, it was done so in a way that allowed line 6 to be “bolted on” without too much additional infrastructure having to be constructed.   But every year since, the question of when has done the rounds with no answer.   I remember visiting Alba in 2004, when line 5 was being built.   Back then, the hope was that line 6 would be announced by the time line 5 was finished, allowing construction crews a seamless transition to the new project.   Hopefully they haven’t been waiting.

It’s a good time for Alba to finally bring this line into reality.   There is precious little new capacity coming, despite a steady growth in demand.   Metal prices are likely to rise strongly through the next few years, so one only hopes that the construction phase is completed quickly, so that the company can harvest good returns.

For the record, line 6 will add 400,000t to the smelter, taking it to 1.3 million tonnes.   According to the newspaper story, construction should start by the end of this year, and be finished by Q1 2016.

Hypothecation

Written by Paul Adkins

Anne Stevenson-Yang is a highly respected commentator on the Chinese economy.   In her most recent publication, she examines the Qing Dao commodity trading scandal in context of China’s shadow banking and credit industries.

Several of you have asked us about the Qing Dao scandal, so I am posting Anne’s report here, with her permission.

Hypothecation

By Anne Stevenson-Yang
June 30, 2014

The irregularities around copper and aluminum financing in Qingdao started small and local. But the incident soon transformed into yet another story of China’s fraught banking sector, another story of credit creation based on assets that were simply not there.

At first, what seemed to be an investigation into an issue involving an insignificant amount of copper opened the door to a systemic problem of widespread, multiple and fraudulent hypothecation of commodity inventories. Discovering that the same inventory had been used repeatedly to collateralize large borrowings, international banks quickly began to withdraw from providing letters of credit to finance China’s commodities trade, and Chinese banks quickly moved to call loans secured by collateralized commodities.

The extent of the problem is now recognized to run into the billions: a widely quoted report by Goldman analysts estimates that about USD 160 bln in short-term foreign-currency loans outstanding are backed by commodities. The market value of the underlying commodities may never be fully known, but it is certain that a lot of the cash lent against them is now out of reach.

Any “naked” debt that defaults will be absorbed into various institutions managed by the central government. But constraining the use of imported commodities for borrowing would be of greater and more lasting impact to the international economy than the debt itself. If China’s importation of commodities were untethered from financial manipulations and tied more closely to China’s real economic demand for them, it would truly mean the end of the great commodities inflation cycle driven by Chinese global procurement.

Where the TSF went

As far as financing is concerned, no one should mistake this month’s focus on commodities hypothecation to be a government crackdown on the shadow market. Of necessity, the wide-ranging alternative financial system will remain a key platform for the Chinese economy to continue headline growth. Instead, the commodity scandal indicates the unique speed and flexibility of the Chinese system, both the core formal system and its shadowy extensions, in finding new financing and wealth extraction mechanisms when old ones become compromised or constrained.

What has looked this year like a return to slow credit growth under guidance by a conservative central bank actually turns out to be an externalizing of the credit bubble. It began with aggressive bond issuance in overseas markets, and now it turns out that hard-currency trade financing has patched in where domestic Renminbi loans were constrained. How much of this credit growth ultimately lurks on the balance sheets of foreign banks is hard to tell; they are exposed via open letters of credit, via commodity-backed cross-border and onshore loans, and via claims on partner banks in China. Whether or not their exposure is extensive, the Qingdao incident exposes the fact that the commodities trade is a fundamental strut in the hot-money infrastructure. Trade partners will not be able to escape being caught when the shadow system crumbles.

Not as good as gold

The Chinese economy specializes in investing: some might say that is the only economic activity at which the government is successful. Given government’s laser focus on collecting and deploying capital, China has developed stunning excess capacity in just about everything; the ghost cities ranged across every part of the land are the latest instantiation of that tendency. Commodities are another: the Chinese press estimates that 30 mln tons of iron ore sit in warehouses collateralizing debt before being deployed in steelmaking. As much as 70% of copper stores are being used as collateral, according to copper traders. Estimates put the amount of soybeans held as collateral at about 10 mln tons, against 63 mln tons of imports in 2013; the 33% spike in soybean imports in Q1 this year was almost certainly done in reaction to tightening of domestic credit. Further reports have exposed extensive and likely multiple hypothecation of palm oil, aluminum, zinc, nickel, titanium, and just about every other traded commodity.

Importing commodities has little to do with market demand. It is a way of generating free cash. The 250% growth in copper trading that occurred in the first quarter of 2014 is not explicable by increased demand. Defaults by Chinese importers on contracted soybean imports in April suggested that not all soy is for consumption either. The soy defaults were a warning sign that banks may be over-confident about the value of commodities held as collateral. The campaigns against corruption may also have been the proximate cause of the Qingdao investigation. Whatever it was, the ultimate cause is the tightening of domestic credit, leading agile financial innovators to conjure up new mechanisms to seek international sources of cash.

The Qingdao scandal

Current revelations began in Qingdao, when metal used to collateralize debt for a company called Desheng Mining turned out not to be in the warehouse. Desheng Mining was wrapped up in a corruption investigation targeting the Party secretary of Xining, the capital of Qinghai Province. Initially, it seemed that the damage would be limited: traders said that Qingdao was a very small port for copper, and that counterfeit warehouse certificates (used to back the trades) are uncommon in copper. Consensus suggested that the whole Qingdao operation might be part of a political vendetta expressed in a focused anti-corruption initiative.

Then reporters noticed that China’s National Auditor’s Report for 2013 had highlighted over RMB 94 bln in falsified gold trades. The 2013 audit report section 6 on State-Owned Financial Institutions reads:

“1. Financial innovation is irregular, and some institutions circumvent regulation and supervision of loans. . . . There were companies that used “empty transfers” as an arbitrage method, and a sample of accounts since 2012 of 25 gold and jewelry companies indicated that they used “virtual” trading platforms to engage in repeated cycles of cross-border, cross-currency trades worth RMB 94.4 bln and earn RMB 900 mln on the currency and rate spreads.”

This terse formal report raises all key aspects of the problem—the virtual trading platforms, the related-party interests, the evasion of regulation and supervision, the involvement of local government financing platforms, and ultimately the goal of arbitraging interest rates. The only dimension not explored is the massive embezzlement of the proceeds.

In 2013, China became the world’s largest market for gold, buying 1,132 tons, for 26% of global private sector demand. The World Gold Council attributed this buying to a cultural belief in gold and rising real incomes, and it projected the 2017 market at 1,350 tons; that may turn out to be less cultural than they thought. Incidentally, the previous year in which China accounted for such a high portion of global demand was 1997, just before the Asian financial crisis.

After gold came rubber: stores of rubber have fallen about 10% in June, as authorities scrutinized the hypothecation of rubber for loans; Chinese news reports say that about 14% of rubber is used as collateral for loans.

The copper story is evident from the three charts below. Copper traders fund import of the metal with an LOC, sell a warrant to an offshore subsidiary, and then collateralize the shipment for debt, the proceeds of which go into high-yield loans in the property sector. In January, tighter credit meant that developers and LGFVs were forced to pay escalating rates for short-term loans. Imported commodity-based borrowing financed a lot of those loans. It was not just a coincidence that copper imports rose to record highs as domestic sources of credit declined.

Toward the end of February, weakening currency depressed the appetite for traders to hold losing positions. Copper trading activity rose, warrants fell, and the price of copper started to slide down, gearing up the exposure to foreign debt held with RMB sources of revenue.

In general, commodity imports soared in January and February, as it became harder to capture loans for purely domestic projects. The currency, which depreciated through March, made those trades unattractive in April and May.

Foreign banks

To what extent foreign banks are exposed to speculative finance that has been hypothecated many times over is perhaps impossible to untangle. At the end of 2013, the Hong Kong Monetary Authority published an estimate that HKD 3.6 tln, or 22% of Hong Kong’s banking assets, were exposed to the mainland, HKD 313 bln of that in trade finance and HKD 441 bln in off-balance-sheet items that are mostly related to trade.

Standard Chartered, in its June 26 report, warned obliquely of exposure to China but told investors that it has only USD 250 mln exposed to the Chinese copper trade. Stanchart said that impairment on loans from other territories would be in the high teens, even as it said that it would see high earnings from the Chinese wealth management market.

Quiet defaults?

Between the start of May and mid-June, the PBOC injected RMB 1.08 tln through various channels and left RMB 437 bln in the market indefinitely. The new re-lending facility created through the Construction Bank also added higher-quality backing to much of the credit in the market. Monetary authorities seem to be selling some reserves, working as well to maintain an exchange rate of 6.22, just above the 6.23 level at which QE3 commenced in 2012, bringing the latest rush of hot capital into the country.

All this monetary activity was directed at the June 25 audit date on which, in 2013, interbank defaults occurred. But expanding the long-term money supply by half a trillion RMB suggests that the bank was doing more than preventing new defaults: deep in the background, there must be local banks in danger of going broke under the combined impact of the commodity-related defaults and property defaults.

Chinese commodities traders say that foreign banks will no longer finance commodities deals and that Chinese banks have become much more conservative in opening letters of credit, shortening the average term to 90 days and refusing LOCs to small companies with low capitalization. The unwinding of these instruments seems likely to express itself in lower volumes of trade and tighter financing conditions in China.

For the rest of the world, that means that the great Chinese commodities expansion is over. On the other hand, the growth and risks of China’s foreign borrowing may just be beginning.

What does this say about quality of debt generally in China? We resolve the measure down to two things, the creditworthiness of the borrower and the market value of the assets that collateralize the debt. In China, the former is a political question for entities that borrow at scale, because their solvency ultimately depends on whether their outsize debt is likely to be ‘sovereignized’ or diffused by the powers that be.

For the latter, the troublesome reality is that the commodity borrowing crisis has revealed not only large-scale fraudulent use of warehouse receipts and letters of credit but a pervasive lack of controls in the use of commodity stocks as bank assets across the board.

Ultimately, in the commodity-based banking market, how much real market value underlies how much debt? We saw with Credit Equals Gold #1 one answer to that question for a coal-based wealth management product that was wildly out of line.

Moreover, we ask this same question about the property market which we have discussed at length in these reports. Ultimately, how much real value underlies how much debt? For pricing purposes, property lacks the fungibility of commodities, so the underlying value calculation is distorted by a different set of devices.

The risks of the commodity-based and property-based credit markets in China are additive, and a risk assessment for the economy overall needs to encompass both. Between these two colossal monuments of debt, commodity-based and property-based, China finds itself facing real asset insufficiency that might well eclipse the Great Wall in gobsmacking scale.

Aluminium production hit bottom in May

Written by Richard Lu

Aluminium production continued to fall in May and recorded a 4-month low of about 69,000t per day*. If you are wondering why, we would encourage you to take a look at the following charts made by AZ China.

Blog20140625-1      Blog20140625-2

Even though the Shanghai price had improved a little since April and remained stable in May, more than 75% of the smelters continued to run at a loss. As a result, more than 1.5Mt of operating capacity was idled or closed over the last five months .

We believe that production rates have reached the bottom and will start turning around from June. New capacities from the Xinjiang Province were gradually released and have become fully operational and some smelters in high power cost areas began to resume production as well, supported by local governments in the form of power subsidies. However, we believe those subsidies won’t last long.

The improved HSBC manufacturing PMI  stats may have indicated that China’s economy will perform better, which is in line with the convention that 2H is usually better than 1H to meet the annual targets set at the beginning of the year.  An improving China economy may help the aluminium market in terms of more targeted assistance being given. However, if the government is determined to play tough on cooling the property market, the largest sector for aluminium consumption, the increasing aluminium supply requirements could eventually go against those local government policies.

* China recorded 1.898 million tonnes production for May, but that does not include the Hongqiao smelters, which add another 240,000t per month.

At some point, we expect less and less government intervention in the China market, so perhaps leaving it alone is the best way to protect China’s aluminum industry.

Chalco to create an integrated aluminium plant in Shanxi province

Written by June Wang

A domestic Chinese industry portal reported yesterday that Chalco is going to invest $9.25 Bln in Shanxi before 2020. (We have posted the report details  below)

“Aluminum Corporation of China will invest 57 billion yuan ($9.25 billion) in Shanxi before 2020 to build an advanced aluminum recycling industry base” the company said on its website. 

“In accordance with its cooperation framework agreement with the provincial government of Shanxi, the company will develop 2 million tpy-aluminum capacity via capacity replacement, build a 10 million tpy-coal mine and coal washing plant, a 3.5 million kw low-calorific value coal-fired power plant, and a 1 million-tpy high-end aluminum fabrication project.”

Perhaps you have thought the same questions as us after reading the English language version of this report. By examining the original announcement, we found this most pertinent sentence (our translation.)

 “The 2 million tpy aluminum capacity will be … through developing old equipment, not as a new project.”

This is the first time in more than 10 years that we have seen this sort of investment in China.   Back in the early part of the previous decade, Chinese aluminium companies invested heavily in converting existing plants to pre-bake technology, to get around the Government’s ban on Soderberg technology.   Now, Chalco is taking an old plant and significantly upgrading it to modern standards (though, interestingly Chalco refrained from naming which of its two Shanxi smelters would get the upgrade.) Based on the rest of the statement, this project will deploy the best technology for emissions control, clean-coal technology and other high level standards.   This project is not unlike what Rio Tinto Alcan has done at Kitimat in Western Canada.

We can’t help but applaud this profound and significant agreement, although it will take many years to complete, but it is a good start! The present capacity of Shanxi province is a little more than 1 million tonnes, but by 2020 that number could be twice that amount, just from Chalco’s contribution. So what’s the next step for China’s aluminum industry? We will keep an eye on this and let you know!

Note: if you are confused by various online industry news sources, you are welcome to consult with us. AZ China is a better source for accurate consolidated news. News that makes sense!

Weekly report review: weak market behind stable prices?

Written by June Wang

Dear readers, here is our latest “Weekly Report Review” . If you have any questions or requirements please tell us, thanks!

weekly report

 

Energy

With Iraq tensions increasing, crude oil prices climbed to a new level and stood at $107.26/t last week. Focussing on the domestic market, the coal price fell further due to high inventory. A situation that leads traders with a negative outlook to think the price will go down.

Alumina and aluminium

Import prices remained stable last week, however imported material is uncompetitive when compared with domestic alumina. For aluminum, there is no positive change in the downstream market. On-demand procurement volumes were limited to sustain price increase. Last week, aluminum price went down slightly.

 Raw material of AL

Although downstream demand continued be weak, refineries controlled their output to a relatively low level which helped petcoke prices stabilize. With oversupply and tighter cash-flow within the industry, they can’t push the prices up easily. Additionally, as demand for aluminum in the main market has shown no sign of a rebound, the  price might drop again.

ALF3 price continued to rise due to the low inventory levels, increasing by ¥50/t WoW. For good news, fluorspar prices started to rise slightly.